Applications of Dry Steam Vapour Technology

Food Industry

Dry steam vapour has been effectively used in confectionery industry, transformation, storage andpackaging of foodstuffs, bakeries, pasta factories and shops, dairies, groceries, butchers, meat processing plants, fish markets, chocolate factories and ice cream shops.

While the food industry cleans and sanitizes to eliminate any kind of bacteria and virus, dry steam vapour technology and equipment can also remove grease from walls, sanitize hard to reach places like conveyor belts, tubes and hoses. It is even safe enough for electrical panels and can achieve all of this without the use of chemical using little water. Its applications include:

  • Cleaning and degreasing of workbenches, walls and ceiling
  • Removing food residues
  • Cleaning of batching systems
  • Cleaning and sanitizing of blending tanks
  • Removing grease from control panels and electrical boards
  • Cleaning and maintenance of ventilation ducts
  • Thorough cleaning of conveyors, chains, belts, rollers and packings
  • Sanitizing of refrigeration systems without removing food
  • Cleaning and defrosting refrigeration fins and coils
  • Chemical free killing of listeria in drains and pipes

Winery

Steel surfaces can be cleaned in an optimal way with less effort using steam action. The insides of wine barrels can be reached and cleaned thoroughly. With an appropriate steam jet system, it is possible to efficiently remove each kind of chemical agent residues, bacteria and deposits.

Steam enables sanitizing of each slot covered with microbes or any kind of dirt that can’t be reached and removed. At the end of the treatment, surfaces are completely sanitized with no chemical agent deposits.

In addition to barrel cleaning, a wine factory has other areas and types of equipment that only steam is able to efficiently clean and sanitize, including:

  • Barrique regeneration
  • Removal of deposits
  • Sanitizing of steel tanks
  • Sanitizing of filters
  • Cleaning of glass, sanitary fittings and floors
  • Elimination of mould, bacteria and parasites
  • Leaving a neutral pH on surfaces treated
  • Cleaning of decantation pipes, fittings, machines, polished chromed surfaces

Beverage

Companies specialising in bottling use automated mechanical system. Conveyors tend to collect dirt due to spillages of processed products, residues of lubricants and grease, etc.

Storage tanks and vessels are subject to the built up of deposits and encrustations from the product processed in the plants.

Saturated dry steam reaches every nook and cranny, effectively sanitizing every component of the plants, avoiding the buildup of fungi and moulds. Its applications include:

  • Sanitizing and cleaning of bottling lines and nozzles
  • Polishing of chrome-plated surfaces
  • Machinery cleaning
  • Floor sanitizing

Hospitality

Hotel accommodations, residences, health resorts and all types of small and large tourism facilities have particular needs concerning sanitizing and hygiene. Due to the frequency of check in and check out, as well as room service; the cleaning staff is required to be fast and efficient. They must also reduce risks of chemical disinfectants and detergents and guarantee a fresh, clean atmosphere.

Besides cleaning carpets, textiles, armchairs and the deep cleaning required for return air vents, dry steam vapour can also be used for:

  • Sanitizing of titles and majolica
  • Cleaning of parquet and wood strips
  • Removal of stains and odours from pile carpets, covering and seats
  • Removal of rubber from covering and floors
  • Cleaning of lifts, ventilation ducts, windows, mirrors, parquet
  • Cleaning and disinfection of food processing areas

Catering

In modern catering be it restaurants, catering, pizzerias, fast food joints or cafeterias is obligatory to guarantee safe and healthy food consumption in clean and hygienic premises. Saturated dry steam is versatile for sanitizing premise and equipment. It is ideal for cleaning workbenches, ovens, burners, steel and chrome surfaces in general. Its applications include:

  • Removing grease and deposits from steel, Teflon and titles
  • Cleaning equipment and ventilation ducts
  • Elimination of odors, germs and parasites
  • Deep cleaning of sinks, tanks and all washable walls
  • Cleaning of all kind of machinery dish-washers, braziers, microwave ovens, drinks distributors, ice-cream dispensers and trying tops
  • Cleaning of floors, tops and windows
  • Sanitizing of bins

Pharmaceuticals

Cleaning in the pharmaceutical sector must meet hygienic quality standards high above the norm. Saturated dry steam systems help meet standards; as the steam is able to reach even the most difficult areas and the high temperature kills all types of bacteria and viruses. Applications include:

  • Cleaning of production lines and bottling plants
  • Removal of deposits from conveyor belts and gears
  • Elimination of process waste
  • Sanitizing of floors and laboratories
  • Elimination of viruses, bacteria and fungi

Industry

Mechanical and electromechanical workshops, industrial environments in general, electronic laboratories can use saturated dry steam for cleaning. When servicing machine tools and pre-treating single metal parts, steam is excellent for removing grease. The use of solvents with high-pressure water jets can result in serious problems, especially in the disposal of waste and an increased level of toxicity in the work environment. While the dirt removed is encapsulated in the microscopic drops in the steam, which fall to the ground under the effect of gravity. Applications include:

  • Removal of greasy residues
  • Cleaning of motors and crankcases
  • Sanitizing of filters and ventilation grilles
  • Degreasing and polishing of bodywork
  • Cleaning of mechanical parts, alloy rims, filters and grilles
  • Cleaning of heat exchangers and air-conditioners
  • Cleaning transmission systems and oil sumps
  • Removal of grease and encrustation from fixed structures and scales

Car wash

Heat and pressure combined together creates a powerful cleaning solution that melts away dirt, grime, oil, tar, bird droppings and tree sap. It is suitable for car washes & detail shops, auto dealerships fleet companies, rent a car companies gas station and car service centers.

Shorter cleaning time ensures customer satisfaction and more vehicle gets cleaned each day. Its applications include:

  • Cleaning of dashboard, window, upholstery and carpets
  • Deodorizing and sterilizing at the same time without chemicals
  • Sanitizing car interior by killing of germs and mites
  • Upholstery and carpets are dry and ready to use in a few seconds
  • Easy cleaning of nooks and parts where it is impossible to arrive
  • Cleaning of engines and undercarriages
  • Brighter shining polish
  • Mobile operation anywhere
  • No limits due to legal restrictions for traditional water intensive car washing systems
  • Steam technology prevents soiling of the operators clothing
  • Easy adjustment of steam temperature by nozzle distance
  • Steamy car wash generator is available with double steam output for two operators

With steamy there are no dimensional limits. Cleaning can be performed on any size and type of vehicle, even those not suitable to normal car washes. Vapour is also far less abrasive than water jet or brush cleaning and therefore appropriate for classic cars, deluxe limos, motorcycle, bikes and scooters without fear of damaging delicate parts. Steam is a safe and user friendly technology and does not damage paint on cars if used correctly.

Massimiliano Menichini
General Manager
Menikini

 

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