Page 57 - CleanIndiaJournal June Digital Issue
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Laundry - SpeciaL report






                       The facility                  but two RO systems recover up   Micronclean handles everything.
                                                     to 90% for reuse in the laundry
                                                                                  Each garment is checked,
                         Commercially operational    cycle.                       washed, dried, inspected,
                       since 2021, Phase 1 of the Class                           folded, packed, sterilised, sorted
                       ISO Class 5 , GMP Grade B      That the temperature and    and released for despatch to the
                       cleanroom laundry occupies    humidity are continually     client’s facility – which could be
                       4,000sqm of a 12,000sqm       controlled needs no mention;   as far away as Visakhapatnam
                       plot, with a capacity to process   0.3 micron HEPA filters   or Goa – where a Micronclean
                       80,000 garments per week.     maintain the indoor air quality   associate even places the
                       There is space for Phase 2 right   to exacting standards.   garment bags in the correct
                       alongside.                     All this must have          locker.
                         Rooftop solar panels        necessitated significant       All garments are the property
                       meet around half the power    investments. “We want to be a   of Micronclean; no other
                       requirements. Sensor-activated   part of India’s growth story”,   garments are processed at the
                       lighting in various areas,    said Andrew Cole, Managing   clean room laundry.
                       AHU setback nodes and         Director, Micronclean India Pvt
                       variable frequency drives     Ltd. “Pharma manufacturing
                       help save electricity by using   in India remains personnel-  The stores
                       only as much as is needed.    based and is riding the surge   All new garments begin their
                       An innovative heat exchange   of the export market; we see   journey at the stores; after
                       mechanism between waste       tremendous potential for     donning a coat, hairnet and shoe
                       process water and input water   growth.”                   covers, so do I. This is where
                       systems reduces heating                                    various cleanroom garments like
                       requirements, but wait! There   The model                  coats, gowns and hoods are kept
                           is no wastewater; a zero                               after initial procurement; once
                                liquid discharge      From the procurement of     issued, they never return here.
                                      plant and not   fabric for new garments,
                                            one      through the collection of      Each item is fashioned
                                                     used uniforms to the delivery   according to the measurements
                                                     of laundered, sterilised and   of the intended wearer. “We
                                                          packaged uniforms       emphasise on a good fit at the
                                                                to the client,    neck, wrists, ankles and face
                                                                                  to reduce particle loss from
                                                                                  these openings. Poorly designed
                                                                                  gowns or oversized hoods can
                                                                                  place an entire pharma facility
                                                                                  at risk”, said Cole.
                                                                                    The fabrics from which
                                                                                  garments are crafted are chosen
                                                                                  according to the part of the
                                                                                  pharma facility where the
                                                                                  operator will be stationed. Apart
                                                                                  from preventing loss of particles
                                                                                  from the wearer, it must also not
                                                                                  shed particles itself. Control of
                                                                                  electro-static discharge from the
                                                                                  fabric is another key element.
                                                                                    A heat transfer machine in
                                                                                  the stores prints a badge on
                                                                                  each garment, with details like
                                                                                  company name, contract, wearer
                                                                                  ID, department, size, locker
                                                                                  number, installation date and
                                                                                  other details. This is for visual
                                                                                  information; embedded behind
                                                                                  this is an RFID tag coded with






                                                                                  Clean India Journal•JUNE 2023  57
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