Choosing the right equipment

Selection Criteria

Application – Before selecting a machine product mix, the first point looked at is the application for which the contract has been designed. For an industrial contract, the cleaning need may be for shop floor, wash rooms, stores, admin block, etc. The products to be decided and needs of cleaning are variant in each of the areas.

Frequency of cleaning – Secondly, one has to consider the frequency of cleaning and decide on the number of machines needed as well as the duty cycle of the product concerned. Thus, a shop floor needing continuous cleaning and having oil spillage would need heavier duty machines as well as spare sets of batteries in case of battery models.

Atmosphere and lay out – We have to understand the kind of environment the machine is going to be utilised. If cleaning need is floor scrubbing only, the environment completely varies from a shop floor to a public place to a work place/ office/ hospital. Lay out of the place is also crucial, for example, one may have a large shop floor to clean which by itself can make one think of a large ride on scrubber, but the same may not be feasible as the machine lay out may the congested making the same difficult for larger units to be manoeuvred.

Importance of cleaning and its effect on the end product – While cleaning need is universally important, its role to end product varies. For example, in a steel plant, a sweeper may suffice for cleaning levels desired but in a pharma / health sector, they would be very conscious of not only free dust (thus needing special filtration) but also embedded dust thus needing scrubber driers, high pressure (with hot cold and steam facility).

Budget – If one is all the time trying to fit in to customer budgets, the compromises made may bring long term losses and even loss of contract as customer would never be satisfied. At times, it is better to do the hard part first in educating a customer and thus highlighting the importance of investment on right technology, than agreeing upfront and running the risk of a dissatisfied customer.

Aesthetics & brand consciousness – Again, the need for image and aesthetics are variant in different segments. A star category not only desires high level of cleaning but is also conscious of the brands on display in their premises, especially in public area. The moment one steps into back areas, the need diminishes.

Returns – A housekeeping company needs to be wary of the period they are looking to invest for and consider returns accordingly. A cheaper product may be economical at the point of purchase, but a higher price product may give better returns in terms of its life cycle, maintenance cost as well as productivity.
Some common points while selecting a particular model are as follows:

  1. Scrubber driers – Productivity of the machine; brush pressure; tank capacity; motor rating; safety features like – auto start stop, lights, squeegee lifting in case of machine backing, beckon lights; weight; sound level; ease of cleaning the unit itself; kind and quality of tyres (anti skid wheels really help in avoiding accidents); operator comfort; design of the machine (ease of reaching all important controls); ease of drainage post; job completion; kinds of brush availability and prices thereof; level of electronics in the system and its longevity as well as maintenance expertise.
  2. Vacuum cleaners – Body construction; type of motors and quality there of; filtration levels and capability to handle micron size of dust; features like wheels, mobility, sound level; safety points for motor and operator protection; tank size and actual usable capacity; run time duration. In short, the two most important factors are motor (single phase/three phase/explosion proof) & filtration and kind & quality of accessories, etc.
  3. Single disc – Most points are common to scrubber drier barring the solution tank / suction part. However, important feature to note in these are the quality and kind of gears used and also to see whether the unit is gear driven or belt driven.
  4. Sweepers – While some points are common to scrubber driers like productivity, tank capacity etc; there are host of other features to be considered from the basic technology itself, whether the side model is mechanical sweeper or vacuum sweeper. Kind and quality of hydraulics are very important in ascertaining the ease of operation the sweeper is going to provide.
  5. High pressure jets – Bar and pump pressure; design and construction of the pump – stainless steel or steel; machine design – horizontal or vertical; motor rating; kind and quality of nozzles/accessories; body construction.
Puneet Mishra, Vertical Head –
Cleaning Technology Solutions,
Forbes Professional,
Eureka Forbes Ltd.

High Pressure Cleaner

There are different types of high pressure cleaners and the selection is entirely application based.

  1. Electric operated cold-water high pressure cleaners (single phase and three phase machines): Generally contract cleaners use these kinds of machines depending on the number of hours the machine has to be operated. Three phase machines are mostly recommended, as they can be operated for longer working hours uninterrupted. Such machines are used for outside properties for general pressure washing applications, water tanks cleaning, etc. Also, such machines are used by car cleaning contractors.
  2. Electric operated and diesel heated hot-n-cold water high pressure cleaners with steam generation facility: These are specific machines which are used for de-greasing, washing of dumpers, loaders, cranes, high quality cars and steam cleaning of car engines.
  3. Electric operated and electrically heated hot n cold water high pressure cleaners: Here, there are no diesel emissions, so highly recommended for food preparation areas, hotel kitchens, food industry and pharma industry.
  4. Diesel/petrol operated cold water high pressure cleaners: Used in places where there is no electricity such as construction sites where dumpers and loaders and parked used for army tanks.
Sunil Kapoor,
Deputy General Manager,
Manmachine India Pvt. Ltd

Single Disc Scrubbers

The user has to first ascertain the quantum of job and type of job. If the area is large, then a single disc scrubber may give effective cleaning results but cannot give optimum productivity, as they are slower in operation in comparison to automatic scrubber dryers. However, considering the industrial conditions prevalent in India where floors are in dilapidated condition for many years, automatic scrubber dryers may not work well on rough floors or mucky floors. In such cases, it is only advisable to use a single disc floor scrubber.

Application & type of cleaning job:

The utmost important criteria for choosing a floor scrubber according to us, is the type of cleaning job. Also, if the user is a contractor specialising in in-and-out jobs or one who performs other specialized operations such as carpet shampooing, marble polishing, scarifying etc. single disc scrubbers are most versatile machines and easy to transport from one place to other thereby giving more flexibility to the buyer and user.

Manufacturer & technical specifications:

The reputation and background check of the manufacturer have to be well studied. Since single disc scrubbers have more longevity compared to other machines. It is always advisable to check how long the manufacturer has been in this business. While for most machines, five years could be a good life period, single disc scrubbers can last much more upto 10 years also if maintained well. The technical specifications of the machine given by the manufacturer translate into its applications and therefore, should be studied carefully.

Price & economics:

The price range of single disc scrubbers can vary vastly considering its country of origin. If the machines are being imported, the prices would be higher, than those procured from indigenous manufacturers because of sea freights and duties. However, quality of machines imported from not so technologically developed market are always questionable on grounds of longevity and spares support.

After sales support:

Buyers should always choose machines for which they can get prompt after sales support from a company’s nearby service centre rather than wait for weeks or months for someone from far away to attend to the service complaint throughout the life of the machine.

Cost & availability of consumables & spares:

Sometimes cost of consumables & spare parts, which need to be replaced on a regular basis depending upon the usage, is exorbitantly high. The buyer should always check this out before purchasing the machines. Sometimes, it would be a better option to buy a machine for which the spares & consumables are cheaper if the specifications of the machines are the same. However, more important would be the availability of these parts. The business of housekeeping service providers largely depends on the smooth running of their machines with minimum breakdowns. If the importer doesn’t keep the parts in stock which are, in almost all cases, required by the customer on urgent basis, the customer’s business tends to suffer. Even if the importer imports them on immediate basis through air courier, it would be an additional cost to the customer apart from the delay.
The customer should also check what he is getting along with the machines. Some vendors provide only the bare machine on the quoted price which is not sufficient for operating the machine while some suppliers provide all the accessories that can go with the machines possibly. In case of the former, the cost of consumables to add on to the machine could be very high and therefore not displayed at the time of the negotiations. In case of the latter, the supplier has to considerably increase his prices to provide the customer with entire set of accessories. Often, all these accessories may not even be required by the customer. He, therefore, ends up paying more than what he requires as per his application. The customer should always take the machine along with required set of accessories only.

Samir Sabu, Director
Soma Specialities

Vacuum Cleaner

It is important to first make the right choice of the model/size of vacuum cleaner based on its application. Mostly, the contract cleaners will procure smaller size vacuum cleaners suiting their budget and in the bargain the machines are badly abused (overused) leading to breakdown.
Very often, dry vacuum cleaners have been wrongly used for wet suction and small vacuum cleaners used for very large areas. This again results in motor failure and the blame of poor quality invariably lands on to the supplier.
Take care of the following before making
a decision:

  • Check the size of the site or application area.
  • Based on the size and application, you need to select wet n dry vacuum or just dry vacuum – the right model/capacity, suction and airflow, power, and number of motors.
  • The customer also needs to check if HEPA filter is required – these are specific requirements based on the specific applications.
  • Then comes the price, brand and most importantly, local service available.
  • Availability of spare parts and consumables is a must for continuous working of machine and giving the right output.

Back pack vacuum cleaners, silent vacuum cleaners, and other specific vacuum cleaners are required for hospitals, clean rooms and pharmaceuticals companies. Large, three phase vacuum cleaners are for the big industrial uses.

Vivek Mata, Managing Director
Charnock Equipments Pvt. Ltd.

 

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