Page 21 - CIJ April 2025- Digital Edition
P. 21

COVER STORY










                                                                Since 2020, HVAC systems and air
                                                            circulation are in the spotlight. The idea
                                                            that airborne pathogens could circulate

                                                            through ducts was a wake-up call for many
                                                            industries.”


                                                            Keshab Chopra











                  Customised Solutions             The cleaning process itself can   The challenge lies in matching
                                                 vary: some ducts are cleaned   the cleaning method to the type
                   “Different industries have    every three months, while others   of debris: dry particles might
                  different demands,” Chopra     go untouched for over 15 years.   respond to brushing or suction, but
                  explains. In automotive plants,   The nature of the debris — greasy,   greasy deposits need wet chemical
                  undesirable air movement       oily, dry, or powdery — depends   solutions.
                  during assembly — particularly   entirely on the environment and   “Automotive plants today have
                  around sensitive electronics —   operations within.           advanced electronics built into
                  makes duct hygiene critical. In   “Unfortunately, there is    their assembly lines,” says Chopra.
                  metalworking units, welding    no standardisation,” he says.   “Any disruption from welding
                  fumes accumulate over time,    “Cleaning intervals vary widely,   fumes or uncontrolled particulates
                  while in food and pharma, the risk   depending on awareness levels   can cause line failures.”
                  is microbial, or particulate based.  and risk tolerance.”
                                                                                Primitive Methods to

                                                                                Robotic Precision
                                                                                  While technology has taken
                                                                                great strides, Chopra reveals that
                                                                                disturbing practices still exist at
                                                                                the fringes: “There are still places
                                                                                where children are made to crawl
                                                                                into ducts with cloth or makeshift
                                                                                drill brushes. It is not only
                                                                                dangerous, but also ineffective.”
                                                                                  At the other end of the
                                                                                spectrum, companies like
                                                                                Consergy deploy robotic systems
                                                                                to ensure thorough cleaning with
                                                                                minimal human intervention.
                                                                                These systems include motorised
                                                                                brushes, extraction mechanisms,
                                                                                and even remotely operated
                                                                                cleaning bots akin to drones that
                                                                                navigate through the ducts.


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