Page 17 - CIJ April 2025- Digital Edition

COVER STORY

The Indian government’s focus Cleaning Methods medium, effectively removing
on semiconductor production contaminants from complex or
highlights the need for meticulous Adopted small components. This method
cleanliness in the manufacturing To maintain high-quality is ideal for hard-to-reach areas
process. The fabrication of standards and ensure the reliability and offers thorough cleaning
semiconductors requires highly of electronic products, various without the need for harsh
controlled environments, as cleaning techniques are employed. chemicals.
even the smallest particle of These methods are designed
contamination can result in to address the diverse types of Industrial Cleaning
catastrophic failure. Cleanrooms contamination present during Solution Providers
and state-of-the-art cleaning production:
processes will be integral to 1. Manual Cleaning: This As the complexity of electronics
attracting foreign investment and involves the use of alcohol manufacturing increases, the
advancing domestic capabilities in swabs, wiping, or compressed need for specialised cleaning
this vital industry. solutions becomes even more
air to clean smaller components critical. Industrial cleaning
Contaminants or assemblies. While effective service providers offer not only
for minor cleaning, it is labour-
in Electronics intensive and best suited for the necessary equipment but also
the expertise to select the most
Manufacturing smaller-scale operations. effective cleaning method. These
Electronics manufacturing is 2. Aqueous Cleaning: This providers offer a range of advanced
highly susceptible to contaminants, technique uses water-based technologies, from ultrasonic
solutions, often combined
which can significantly impact with detergents, to remove and plasma cleaning to custom-
product quality. The main flux residues and particulate designed systems, all of which
contaminants include: matter. Aqueous cleaning is ensure that components meet the
highest cleanliness standards.
• Dust and Particles: These commonly used in industries
particles can be introduced by where chemical residue must be Service providers help businesses
machinery, human handling, or minimised. stay competitive by offering
external environmental factors. efficient cleaning solutions that
Even small amounts can cause 3. Semi-Aqueous Cleaning: meet global standards. By tailoring
short circuits or poor electrical Combining solvents and water, cleaning processes to the specific
connections. this method is particularly needs of each product or production
effective for stubborn residues
• Flux Residue: Solder flux like flux. It removes oils and stage, these companies ensure that
manufacturers can consistently
residues can remain on greases while being gentle deliver high-quality, reliable
components after assembly, enough for sensitive electronic electronic devices.
leading to electrical failure if parts.
not properly cleaned. 4. Dry Cleaning: Dry cleaning As India’s electronics sector
• Ionic Contamination: Leftover methods, such as CO₂ snow continues to evolve, the importance
of maintaining clean manufacturing
ionic particles from cleaning cleaning, are used for delicate environments cannot be overstated.
agents or solder flux can cause parts. This non-contact method Meeting cleanliness standards
corrosion, affecting device involves solid CO₂ particles to will not only help ensure product
longevity and performance. remove contaminants without quality but also enable India to
• Fibres and Oils: Often leaving moisture behind. position itself as a global leader in
introduced during assembly or 5. Plasma Cleaning: Plasma semiconductor manufacturing and
packaging, these contaminants cleaning utilises ionised gases to high-tech production.
can interfere with the electrical remove organic contamination
The adoption of advanced
functioning of the device. from surfaces. This technique is cleaning technologies, such as
• Chemical Residues: Various widely used in the electronics plasma and ultrasonic systems, is
cleaning solvents or adhesives, industry, especially for parts essential to the success of electronics
if not adequately removed, can that require cleaning prior to manufacturing. Cleanliness is no
damage sensitive components. coating or bonding. longer just a regulatory requirement
Each of these contaminants poses 6. Ultrasonic Cleaning: High- — it is a fundamental aspect
a unique challenge to electronics frequency sound waves are of product reliability, customer
manufacturers, making effective employed in ultrasonic cleaning satisfaction, and competitiveness in
cleaning processes critical. systems to agitate a liquid the global marketplace.
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www.cleanindiajournal.com•Clean India Journal•APRIL 2025