Page 49 - CIJ May 2023 Digital Edition
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Facility ManageMent




                  Clogged filters                 1.  Compliance with regulations:
                   Clogged filters can reduce        The plant head should ensure
                                                     that the HVAC system must
                  airflow, causing the HVAC system   comply with all relevant
                  to work harder to maintain the     statutory regulations, including
                  desired temperature and humidity   those related to air quality and
                  levels, which increases energy     emissions.
                  consumption.
                                                  2.  Performance monitoring:
                                                     No performance can be
                  Increased compressor               measured without reliable data.
                  load                               Continuous data monitoring
                   Dirty or clogged coils            systems must be implemented
                  can increase the load on the       and these systems should also
                                                     provide an in-depth analysis of
                  compressor, reducing its efficiency   the monitored data to highlight
                  and increasing energy consumption.  any inefficiencies in the system
                   Microbial growth                  that can help initiate corrective
                   Microbial growth in the HVAC      action. All critical equipment   No performance can
                  system can reduce airflow and      should have sensors installed   be measured without
                  efficiency, leading to higher energy   on them that can monitor the   reliable data. Continuous
                  consumption. Moreover, it can      equipment health and can help
                  cause health problems for building   predict breakdown/failures   data monitoring systems
                  occupants.                         in advance so as to increase   must be implemented
                   By cleaning the HVAC system       the uptime and life of the   and these systems should
                                                     equipment, as well as reduce
                  regularly, including air ducts,    loss of production.
                  filters, and coils, the system can                              also provide an in-depth
                  operate more efficiently, reducing   3.  Emergency response: The plant   analysis of the monitored
                  energy consumption, and operating   head should have a plan in place   data to highlight any
                  costs. A well-maintained HVAC      to respond to HVAC system
                  system will also last longer,      emergencies, such as equipment   inefficiencies in the
                  reducing the need for replacement,   failures or power outages. This   system that can help
                  and decreasing the environmental   plan should include protocols   initiate corrective action.
                  impact associated with             for quickly addressing and
                  manufacturing of new equipment.    resolving any issues that arise.
                                                  4.  Staff training: The plant                       Nitin Naik
                  A handy checklist                  head should ensure that
                                                     HVAC system operators
                   The plant head of a pharma        and maintenance staff are       regular training on equipment
                  facility should keep the following   adequately trained to operate   operation, maintenance, and
                  things in mind while operating and   and maintain the system.      safety protocols.
                  maintaining the HVAC system:       This includes providing      5.  Plan for maintenance downtime:
                                                                                     The plant head should plan
                                                                                     for scheduled maintenance
                                                                                     downtime to avoid unexpected
                                                                                     shutdowns that could disrupt
                                                                                     manufacturing operations.
                                                                                    By keeping these things in mind,
                                                                                  the plant head of a pharma facility
                                                                                  can ensure the efficient, safe,
                                                                                  and compliant operation of the
                                                                                  HVAC system, which is critical to
                                                                                  maintaining the required air quality
                                                                                  standards for pharmaceutical
                                                                                  manufacturing.                 CIJ


                                                                                  Clean India Journal•MAY 2023  49
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