Borghi India on CIJ Connect

SIGMA makes loop-end, closed-end and cut-end (open) twisted-in-wire brushes. Typical products are bottle brushes, tube and pipe cleaning brushes, industrial brushes, twist brushes with metal wire fill and twist brushes with natural fibre, supplied with or without a ring.

The PSI prepares even, measured tufts of fibre that the operator lays between the two stem wires before twisting. It is not strictly mandatory, but without it fibre setting is slower and less uniform, so SIGMA is usually supplied together with the PSI as a set.

SIGMA twists metal stem wire and plasticised wire from 0.7 mm to 4.0 mm diameter. Fill material can be synthetic filament such as PP, PET, nylon or abrasive, natural fibres such as coco or tampico, or metallic fibre for heavy-duty industrial brushes.

Brush length can reach 600 mm and diameter ranges from 30 mm to 200 mm. After twisting, the integrated trimming unit cuts the fibre to the set diameter, so the brush leaves the machine finished and ready for handle or ring fitting.

The set is very economical: about 0.2 kW of power and 40 normal litres per minute of compressed air. SIGMA measures 1500 by 800 mm with a height of 2100 mm and weighs 250 kg, so it fits comfortably in a small industrial workshop.

Send an enquiry through this page or call Borghi India for a quotation based on your brush types. A Borghi technician installs and starts up the machine, trains your operator, and local service is available across India; standard warranty terms apply as per the offer.

THETA is aimed at industrial and technical brushes such as lag and table brushes, cylinder brushes and disc brushes, where volumes are moderate and blocks are pre-drilled. It is also a practical choice for special or sample brushes that do not justify programming a CNC machine.

THETA has no drilling unit; it fills blocks that are already drilled. Blocks can be moulded with holes, drilled on a separate drilling machine, or drilled on a STAR GAMMA or STAR DELTA, which makes THETA a useful second filling station in a growing plant.

The machine fills about 50 tufts per minute. Because positioning is done by hand with the mechanical pointer, real output depends on operator skill, the number of holes per brush and fibre length. Operators typically reach steady speed within the first week.

Power consumption is only about 0.2 kW. Compressed air is required at roughly 350 normal litres per minute and 6 bar for the filling stroke. The footprint is a compact 1230 by 850 mm, and the machine weighs 150 kg, so it fits into small workshops.

With the matching filling tool it tufts PP, PET, nylon and abrasive filaments as well as palmyra, coco and tampico natural fibres, with fibre lengths from 40 mm to 300 mm. Filling tools are available for hole diameters from 2.5 mm up to 7.5 mm.

Critical parts such as filling tool components, springs, belts and pneumatic pipes are included free of charge, along with five drivers as consumables. A Borghi technician installs and starts the machine and trains your operator. Standard warranty terms apply as stated in the offer.

It assembles wet mops of various shapes from cotton yarn, synthetic yarn and microfibre, and non-woven strips when fitted with the slitting unit. Mop length is adjustable from 340 mm to 1200 mm and sockets up to 200 mm (8 inches) wide can be used.

Rated output is around 300 mops per hour at a 500 mm mop length. Actual output varies with mop length, yarn type and how quickly the operator loads sockets and staples; automatic cutting and ejection keep the cycle short between loads.

It is semi-automatic. The operator feeds sockets and staples and starts the cycle, while yarn feeding, stapling, pulling to length, cutting and ejection are performed by the machine. With the spool rack and conveyor options, one operator can run the machine with minimal effort.

The machine consumes only about 0.5 kW and needs compressed air of roughly 12.3 cfm at 5 bar. It measures 3200 by 1500 mm and weighs 750 kg; allow additional space beside the machine for the spool rack and the unloading or conveyor area.

Yes. It pairs with the optional BTP 800 slitting unit for non-woven strips, a conveyor belt for unloading and the standalone FLOW packaging unit. Many customers run OMEGA 15 alongside STAR tufting machines to supply both mops and brooms from one factory.

A Borghi India technician installs and starts up the machine at your site and trains your operator. Critical spares are supplied with the machine free of charge, standard warranty terms apply as per the offer, and local service is available across India for the life of the machine.

Yes. It was designed for entrepreneurs entering the brush industry within a limited budget. The machine is simple to operate, quick to set up and needs no prior experience; Borghi India trains your operator and installs the machine, and small quantities of filament and wire are stocked.

Yes. All Borghi tufting machines can make double hockey brushes. With the toilet brush carriage the STAR GAMMA produces round-head and double hockey toilet brushes, and using the anchor bar it can tuft thin-wall handles down to 6 mm thickness.

STAR GAMMA has one drill and one filling tool with operator-assisted loading, running up to 450 tufts per minute. STAR DELTA has three drills, two filling tools and six clamping stations for continuous operation up to 1000 tufts per minute, suited to higher volumes.

Power consumption is about 2.6 kW in production. Compressed air is needed at 6 bar with a consumption of roughly 300 normal litres per minute. The footprint is 1900 by 1900 mm; a minimum working area of around 1000 sq. ft. is recommended.

With the matching filling tool it processes PP, PET, nylon and abrasive filaments plus palmyra, coco and tampico natural fibres, from 40 mm to 300 mm fibre length. Filling tools are available for hole diameters between 2.2 mm and 7.5 mm, in staple-set or anchor-set versions.

Borghi does not manufacture moulds but provides trusted references for mould makers and helps develop unique handle designs. Filament and wire are stocked in small quantities for start-up, and after order placement Borghi shares its network of around 14 PP and PET filament manufacturers.

With the appropriate bridge and carriage it produces flat brushes with radial or upright filling, round-head and double hockey toilet brushes, Swedish dish brushes, brooms, cylinder brushes, cylindrical hairbrushes, tank brushes, discs and other technical brushes. Roughly 85% of household brushes can be made using three carriage types.

Using the specific filling tool for each material, the STAR DELTA tufts PP, PET, nylon and abrasive synthetic filaments as well as natural fibres such as palmyra, coco and tampico. Filling tools are available from 2.2 mm to 7.5 mm hole diameter to suit the fibre and brush design.

No previous brush-making experience is required. Borghi India trains your operator for five days at the Borghi factory and a further five days at your plant. A Borghi technician installs and starts up the machine, and the remote-assistance router allows ongoing support.

The machine runs at up to 1000 tufts per minute with continuous six-station operation. Real output depends on the number of tufts per brush, fibre length and change-overs, so a typical household broom with 100 to 150 holes gives several hundred pieces per hour.

The STAR DELTA draws about 5 kW in production and needs compressed air at 6 bar, around 170 normal litres per minute. The machine footprint is 3200 by 2700 mm; a working area of 1000 to 2000 sq. ft. is recommended for the machine, fibre and block storage.

Critical parts such as filling tool components, springs, belts and pneumatic pipes are supplied free of charge with the machine. Drills and drivers are consumables; five of each are included at no cost. Standard warranty terms apply as stated in the offer.