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Is 100% Mechanisation of Railway Cleaning Practical?

by Clean India Journal Editor
0 comment

Vedant Matta, Director-Sales, Charnock Equipments Pvt. Ltd

Yes, says Vedant Matta, Director-Sales, Charnock Equipments Pvt. Ltd, who also believes that an odour-free station washroom, no-touch cleaning, litter picking without manual cleaning and extended use of cleaning machines at railway facilities are all possible.

Specialised Floor Cleaning

Clean India Show by Clean India Journal

Many upcoming railway stations, as well as existing ones that are being upgraded, will have a modern design that will require the use of premium materials like granite and marble. Machines to polish these surfaces are readily available, and can also be adapted for carpet shampooing in passenger lounges, which have started to spring up at major stations across the country.

Platform Mopping

The days of a janitor walking up and down an almost kilometre-long platform with a solitary dry mop should be obsolete. A mopping scooty is available, with one mop each attached at the front and the back. Fitted with gel-based batteries, these do not require any maintenance or topping up of distilled water, and are already in use at prominent railway stations like New Delhi and Chhatrapati Shivaji Maharaj Terminus (CSMT), Mumbai.

No-touch Toilet Cleaning

Every veteran of train travel knows that the consistency of cleaning across railway toilets is questionable. While some facilities are immaculately maintained, a terrible odour indicates the presence of many station washrooms. With such high traffic, housekeeping with tools is naturally a challenge.

What if a no-touch washroom cleaning and sanitisation equipment was available? A dense foam coats the entire washroom, including urinals, faucets and cubicles, after it is sprayed; after a reaction time of a few minutes, it drips to the floor. That is the indication to the operator that he can turn on the rinse mode and use the same gun to rinse off all the foam. An inbuilt vacuum allows the walls and floors to be dried, making it a one-man operation. Approved by the Airports Authority of India for cleaning of all washrooms managed by AAI, a couple of machines are also in use at CSMT Mumbai.

Uric acid crystals which form in drain pipes contribute to odour, and block pipes over time. Sometimes, entire pipes have to be removed and replaced. This machine prevents the build-up of such crystals in washrooms. Its roughly neutral pH makes it safe to use on all surfaces, including chrome fittings and faucets.

The single-person operation reduces manpower requirements. An inbuilt tank allows monitoring of chemical consumption, as well as that of water used. Cost of cleaning reduces across the board.

“We recently conducted a survey with two leading automobile manufacturers where these machines were deployed to clean worker washrooms on the shop floor. It was found that there was a direct correlation between cleaning with these machines and reduction in absenteeism; washrooms can be highly contaminated areas where employees can pick up a majority of workplace-related infections.”

Biological Urinal Toss Blocks

These are enzyme-based products that work on the concept of colonisation of bacteria. In layman’s terms, they are made up of ‘good’ bacteria which feed on the ‘bad’ bacteria and the uric acid in the pipelines. Whenever a urinal is used, a part of the block dissolves and enters the pipelines, reducing uric acid deposits. It can also help remove blockages, which also reduces odour.

Clearing Parking Areas

Major railway stations have vast parking areas for different kinds of vehicles like private and tourist cars, two-wheelers, public and private buses and so on. These are high-traffic areas, busy almost throughout the day, making them difficult to clean. Whether it’s an open car park or a multi-level car park, Charnock’s machines can be used to remove dust instead of manual broom. While the latter generates flying dust, the former captures all dust, which can then be taken away from the parking lot.

Battery-operated versions, which are both emission- and noise-free, are recommended. With this variant, the cost of consumables, recurring repairs and engine maintenance are completely wiped out.

Clearing Litter

Plastic waste is a major cause of concern at all stations, in the form of bottles, packets and more that are strewn across platforms, waiting areas, canteens and parking areas. Picking these up individually is a backbreaking task; using a litter picking machine with a massive waste bin attached at the back enables all kinds of bottles, bricks and other litter to be removed conclusively, rather than just swept to one side, from where they roll right back to their original position. Such a machine is already in use at a major locomotive manufacturing facility.

Coach Cleaning

Apart from under seats/berths, three areas are critical here: the space between doorways, the gangway between compartments and the coach toilets. Wet mopping the non-toilet floor consumes a lot of water. Cleaning Indian-style toilets and removing scales takes a certain amount of manoeuvring and hard scrubbing to completely finish the task. The steam cleaner, which has a metal brush among its accessories, can agitate surfaces by scrubbing the floor.

Extending Machine Life

One common complaint is that when a cleaning machine breaks down, the contracted service provider also throws his hands up, citing prohibitive replacement/maintenance costs. What they forget is that cleaning machines also need to be cleaned, and stored in a proper place after use.

“When the same machines can work for longer periods at airports and malls, why can’t they deliver a similar performance at railway facilities? Machines do not need to be customised; instead, service providers need to be educated about machine maintenance, third-party audits need to be conducted and shared with railway authorities rather than just with machine owners, i.e. the service provider. A three-pronged collaboration between the OEM, the railways and the service providers is needed to avoid such situations.”

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EMPERIA 1900

K-Pro Dish Wash Liquid – 5 Litres

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Professional dishwashing solution for commercial kitchens

EMPERIA 1900 K-Pro Dish Wash Liquid Concentrate is a high-performance kitchen hygiene solution developed for commercial kitchens, food processing facilities and institutional food service operations. Powered by Smart Micellar Technology, it delivers powerful grease-cutting performance while supporting efficient cleaning, hygiene compliance and day-to-day operational efficiency.

Low-foam, water-efficient formula

Odour removal

Surface-safe cleaning action

Professional cleaning solution

Trusted by experts

Safe for regular use

High performance formula

Product specifications
Product name
K-Pro Dish Wash Liquid
Appearance
Thick yellow liquid
pH (1% solution)
5.5 – 6.5
Pack size
5 litres
Dilution
  • Normal soiling 10 mL per 1 L water
  • Heavy soiling 50 mL per 1 L water
Application areas
Commercial kitchens, hotels, restaurants and food processing units
Clean better, live better
Why professionals choose K-Pro Dish Wash Liquid

Built for commercial kitchens

Suited to hotels, restaurants, cloud kitchens and catering operations running at volume.

Supports food hygiene compliance

Helps maintain hygienic food-contact surfaces and equipment across daily service.

Faster cleaning operations

Low-foam technology cuts rinse time and keeps the wash cycle moving.

Cost-effective daily use

A concentrated formulation delivers cleaning performance with controlled consumption.

Protects valuable kitchenware

A non-abrasive formula helps preserve utensils, cookware and equipment over time.

Trusted institutional solution

Designed for food processing facilities, healthcare kitchens and large-scale food service.

The science behind clean
Smart Micellar Technology for advanced kitchen hygiene

EMPERIA 1900 K-Pro combines Smart Micellar Technology with specialised degreasing agents that surround, loosen and lift grease, oil and food soils at a microscopic level. The result is a cleaning mechanism that raises efficiency while cutting water consumption and labour effort.

Superior degreasing performance

Dissolves stubborn grease and oily residues quickly, even on heavily soiled cookware.

Efficient water usage

The low-foam formulation needs less rinsing, supporting more sustainable cleaning practice.

Food environment hygiene support

Helps keep food preparation areas cleaner and safer through every service cycle.

Ask us anything
Questions about K-Pro Dish Wash Liquid

K-Pro Dish Wash Liquid is formulated for manual dishwashing — sinks, three-compartment wash stations and pot wash. For automatic dishwashing machines, use K-Pro Machine Dish Wash, which is low-foaming, colourless and non-perfumed for machine cycles.

For normal soiling, use 10 mL per 1 litre of water. For heavy soiling — baked-on grease, pot wash, end-of-service cleaning — increase to 50 mL per 1 litre.

Because it is a concentrate, dosing accurately matters: over-dosing raises consumption without improving results, and under-dosing means more scrubbing.

At 5.5 to 6.5 pH in a 1% solution, the working solution is close to skin-neutral rather than strongly alkaline, which is why it suits repeated daily use across a shift.

Gloves are still recommended for extended immersion, and the concentrate should not be handled undiluted.

No. The formula is non-abrasive, so it lifts grease without scouring the surface — which is what protects non-stick coatings, glassware clarity and cutlery finish over repeated washes.

It rinses away cleanly and is designed to leave utensils, cookware and crockery streak-free.

Yes. It is built for commercial kitchens, hotels, restaurants and food processing units, and supports hygiene compliance on food-contact surfaces and equipment.

As with any cleaning chemical, rinse with potable water after washing before items return to service.

Less foam means less rinsing. In a busy wash-up that is the single biggest time cost, so cutting it shortens the cycle, reduces water consumption and moves crockery back to the floor faster.

K-Pro Dish Wash Liquid is supplied in 5 litre packs. EMPERIA 1900 distributes across 20+ cities through 500+ channel partners, and the team can advise on volumes, trials and housekeeping staff training for your site.

Still have a question? Talk to the EMPERIA 1900 team about your facility's requirements.
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